Wagner Sprint 2 Expert Manual Powder Coating Unit - Box Feed

$11,767.30

Wagner Sprint 2 Expert Manual Powder Coating Unit  - Box Feed

Manufacturer: Wagner

Part #: 2473753

Description: The Sprint 2 Expert takes manual powder coating to the next level with intelligent controls, guided setup, and integrated business tools - all built on the proven performance of the Sprint 2 platform. Designed for operators of all skill levels, it delivers expert-level consistency while streamlining workflow, tracking usage, and improving operational efficiency.

Sprint 2 Expert Features:

Touchscreen Control Panel
The large, intuitive touchscreen centralizes all key settings: voltage, airflow, and powder output in one easy-to-navigate place. It also tracks errors, operating hours, and maintenance reminders to keep your system running smoothly.

  • 7-inch WACON touchscreen for intuitive, centralized control
  • Adjust voltage, airflow, and powder output from one interface
  • View error history, operating hours, and maintenance reminders for proactive service planning

WAGNER Wizard (Coating Assistant)
Just answer a few prompts about your part and finish, and the Wizard builds a complete coating recipe including nozzle and spray distance. It’s perfect for new operators or complex parts that usually need guesswork.

  • Step-by-step guidance based on part geometry, size, coating structure, desired film thickness, and powder type
  • Automatically generates optimized coating recipes
  • Recommends the ideal nozzle, extension, and spray distance
  • Ideal for less-experienced operators or challenging part geometries

Advanced Business Tools
Monitor powder usage in real time, log user activity, and track job costs automatically. These built-in tools give you better insight into your efficiency and production data.

  • Real-Time Powder Measurement: Integrated load cell tracks powder consumption per job
  • Production Logging: Records user, recipe, and time for each coating task
  • Cost Tracking & Efficiency: Supports process monitoring and operational analysis

User Roles & Recipe Management
Assign access levels so only the right users can adjust settings. Save and recall recipes instantly to ensure consistent results across shifts or operators.

  • Assign access levels to maintain process control across shifts or teams
  • Create, save, and recall custom recipes for fast setup and repeatable results
  • Link recipes to specific users or applications for quality consistency

Data Tracking
Export production and service data via USB in seconds. Whether it’s for audits or performance reviews, everything you need is neatly organized and ready to go.

  • Export production and service data via USB for reporting or audits


Sprint 2 Platform — Shared Technology Across Both Models:

Digital Surface Optimizer (DSO)
DSO reduces overcharging issues like orange peel or edge buildup with one-touch precision. It is ideal for decorative finishes or tricky part shapes.

  • Minimizes overcharging effects like orange peel and edge build-up
  • Ensures smooth, even finishes on complex shapes and sensitive powders

Air Flow Control (AFC)
This closed-loop system maintains constant airflow, ensuring consistent powder output and flawless finish quality.

  • Closed-loop system maintains constant airflow
  • Delivers uniform powder output and consistent finish quality

Quick-Link Injector System
Change colors fast by disconnecting hoses without tools, while the built-in scraper cleans the lance. The soft spray pattern works great for both detailed and large-scale parts.

  • Tool-free removal of powder and air hoses
  • Integrated scraper cleans lance automatically for faster color changes
  • Optimized nozzle geometry reduces air usage and produces a soft, low-velocity powder cloud for fine or large-scale jobs

PEM-X1 Manual Powder Gun
At just 490g, it is lightweight and ergonomic for all-day use. Built-in controls let you fine-tune your spray on the fly for any shape or powder type.

  • Lightweight (490g) and ergonomic to reduce operator fatigue
  • Selectable characteristic curves for different powders and part shapes
  • Built-in gun controls for powder flow and recipe switching
  • Durable, versatile design for a broad range of manual applications


Sprint 2 Product Family Overview

  • Models: Sprint 2 (Standard) and Sprint 2 Expert (Advanced)
  • Configurations: Box-fed, hopper-fed, 3L table set, cup gun, or component kits
  • Operation: Single-gun or dual-gun setups available
  • Designed to grow with customer needs, from lab testing and touch-up work to full scale production

Why Choose the Sprint 2 Expert?

  • Smarter Setup: Guided coating recipes ensure the right settings every time, saving time and reducing setup errors
  • Greater Control: Monitor and manage powder usage in real time
  • Consistent Quality: Save and lock recipes for repeatable results across teams

 


Sprint 2 vs. Sprint 2 Expert – Product Selection Guide

Feature

Sprint 2

Sprint 2 Expert

Target User

Operators seeking reliable, high-quality manual powder coating with quick setup and consistent results

Operations needing advanced process control, guided setup, and integrated tracking for efficiency and scalability

Control Interface

Manual controls on the PEM-X1 gun and basic unit interface

7” WACON touchscreen with centralized control of voltage, airflow, and powder output

Guided Setup

Manual recipe adjustment

WAGNER Wizard 5-step guided setup: part geometry, size, coating structure, film thickness, powder type

Powder Usage Tracking

Integrated load cell for real-time powder consumption per job

Production Logging

Tracks user, recipe, and time per job for cost analysis and process monitoring

User Roles & Permissions

Multi-user management with access levels for process control

Recipe Management

Save and recall recipes via gun controls

Create, save, recall, and assign recipes to specific users/applications

Data Export

USB export of production and service data

Digital Surface Optimizer (DSO)

Air Flow Control (AFC)

Quick-Link Injector System

PEM-X1 Manual Powder Gun

Available Configurations

Box-fed, hopper-fed, 3L table set, cup gun, component kits

Box-fed, hopper-fed, 3L table set, cup gun, component kits

Ideal For

Small-to-medium operations, job shops, and everyday production

Larger-scale production, multi-shift operations, or facilities requiring process traceability and integration

 

 

Sprint 2 Expert Parts and Accessories:

Replacement Parts -

Ref. No. Part No. Description
1 2322587 PEM-X1 manual gun
2 2466676 Powder hose set, d10-5.5 m POE
3 2355337 Shaker motor 230V/50Hz ET
4 - Sprint 2 mobile base
5 2466049 Swivel arm set
6 2466079 Quick-Link powder injector
7 2466207 Hose set
- 130215 Grounding cable, 10 m; 32.81 ft
- 264626 Mains Cable (USA)

 

Accessories -

Part No. Description
2322868 CoronaStar PEM-X1 / PER-X1 assy
265911 Gun Switchbox for Corona / Tribo guns
351794 Powder hose D9
2310699 Powder hose D10
2307502 Powder hose D11
2310700 Powder hose D12
265266 Powder hose set d11-5m
2466872 Spare part box manual unit Sprint 2
351019 Manual gun PEM-T3 (Tribo)

 

PEM-X1 Parts and Accessories:

Part No. Description
2321976 Flat jet nozzle, X1, complete
2321981 Deflector cone, D18, complete
2321980 Deflector cone, D25, complete
2321171 Deflector cone, D34, complete
2322529 Electrode holder, X1 F ET (Flat)
2322490 Electrode holder, X1 R ET (Round)
2387104 Set of flat jet nozzles, X1 F5
2390036 Flat jet nozzle, X1 F5-X
2322761 Hose take-up, D10-D12, complete
2322768 Hose take-up, D8-D10, complete
2322868 CoronaStar, PEM-X1, complete
2324124 Wedge tool, X1 + 20 wedges

 

Nozzle Extensions:

Part No. Description
2323366 Nozzle extension, X1 VL 150 (150 mm; 5.91 inches)
2323356 Nozzle extension, X1 VL 300 (300 mm; 11.81 inches)
2323338 Nozzle extension, X1 VL 500 (500 mm; 19.68 inches)
2324147 Flat jet nozzle, X1 VL EXT
2324148 Round jet nozzle, X1 VL EXT

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