Aircoat vs. Airless Paint Spraying in Industrial Shops: Understanding the Differences

Aircoat1 vs. Airless Paint Spraying in Industrial Shops: Understanding the Differences

As industrial professionals, Total Finishing Supplies knows that choosing the right paint spraying method is crucial to achieve efficient and high-quality results. When it comes to large-scale projects in industrial shops, two common options are aircoat paint spraying and airless paint spraying. In this blog, we will explore the differences between these two methods and highlight the offerings of airless paint spray guns by Total Finishing Supplies, your trusted partner in industrial finishing solutions.

What is aircoat paint spraying?

Aircoat paint spraying, also known as air-assisted airless (AAA) spraying, involves using a combination of compressed air and hydraulic pressure to atomize the paint particles before spraying them onto a surface. This method provides a fine and controlled spray pattern, allowing for a precise and even coat of paint. The aircoat paint spraying process is ideal for applications that require a smooth and flawless finish, such as automotive parts, furniture, wood and metal coatings.

What is airless paint spraying?

Alternatively, airless paint spraying is a method that uses high-pressure hydraulic pressure to pump paint through a small orifice to create a fine mist of paint particles. Unlike aircoat paint spraying, airless paint spraying does not use compressed air, which means the paint is atomized purely by the hydraulic pressure. Airless paint spraying is known for its fast application speed and ability to cover large areas quickly, making it ideal for industrial applications where speed and efficiency are critical, such as painting large metal structures, walls, and pipelines.

What products can TotalFinishingSUPPLIES.com provide me?

As a leading provider of industrial finishing solutions, Total Finishing Supplies offers a wide range of airless paint spray guns that are designed to meet the specific needs of industrial painters. Here are some of the popular airless paint spray guns we offer:

1. TriTech 360 Airless Spray Gun: The TriTech T360 (245 BAR, 3600 psi) is a high-quality, professional grade airless spray gun.  From the lightweight and balanced handle to the comfortable trigger pull and superior valve-stem design, this spray gun is one of the best. The T360 is made from aircraft quality aluminum forgings and extrusions for durability and lightweight. All other wetted parts are high-quality stainless steel providing exceptional strength and reliability.  Available with a 2- or 4-finger trigger. 
2. TriTech 380 Airless Spray Gun: TriTech's T380 (262 BAR, 4000 psi) was designed to work under higher pressure than other competitive guns for a broader range of applications. The aircraft quality aluminum alloy handle, stainless steel and tungsten carbide valve assembly and hose swivel are all precision machined for reliable performance.  Available with a 2- or 4- finger trigger.   
3. PROTEC GM 1-530 Airless Gun: Wagner’s PROTEC GM 1-530 (530 BAR, 7687 psi) high pressure manual airless spray gun with a 4-finger trigger for heavy corrosion protection.  Although PROTEC GM 1-530 is the lightest gun in its class, the trigger pull is noticeably low and still holds force at the highest operating level.  Wagner’s ProfiTip adjustable nozzle guard allows for a 180° rotation of the nozzle to get rid of blockages quickly and efficiently.
4. BP7250 Airless Gun: Bedford Precision’s BP7250 (500 BAR, 7250 psi) is a powerful and reliable high pressure manual airless spray gun with a 0.118” (3mm) orifice (part #61-3496).  The orifice provides excellent atomization, allowing for a smooth and even finish on surfaces.  Designed for long-lasting performance, this airless gun is ideal for professional painters, contractors, and DIY enthusiasts.

In addition to these airless paint spray guns, Total Finishing Supplies also offers a wide range of accessories and replacement parts to ensure smooth and uninterrupted paint spraying operations. Our team of experts is available to provide technical support and guidance to help you choose the right spray gun for your specific needs.

Aircoat paint spraying and airless paint spraying have their own advantages and limitations. Aircoat paint spraying is known for its precise and controlled finish, making it suitable for applications that require a flawless appearance, while airless paint spraying is known for its speed and efficiency, making it ideal for large-scale industrial projects. Total Finishing Supplies offers a variety of airless paint spray guns that cater to the needs of industrial painters, ensuring reliable and high-quality paint application. Whether you choose aircoat or airless paint spraying, Total Finishing Supplies is on standby to help!

Footnote: The term “AirCoat” is used by the manufacturer Wagner and is legally protected. Other manufacturers refer to the AirCoat process as AirCombi or air-assisted spraying.