Ransburg RPA-2 Robot Powder Applicator

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RPA-2 Robot Powder Applicator

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Manufacturer: Carlisle Ransburg

Part #: A12850

Description: The RPA–2 Robot Powder Applicator is Ransburg’s newest, most technically advanced powder applicator specifically designed for automotive exterior and cut-in applications.

It provides bell-like performance features including uniform film build and high transfer efficiency but is a powder gun with unique benefits and added system flexibility. With its built-in proprietary engineering, the RPA–2 produces a larger spray pattern than any other powder gun. Plus it delivers twice the coating capacity – coating more square feet per minute – than any other powder gun or bell.

The RPA-2 improves productivity due to a simplified design eliminating rotating parts. It enhances the bottom line by increasing powder line capacity and reducing maintenance costs.

Features:

  • Expanded spray pattern: doubles the coating capacity available with any other gun nozzle or bell.
  • Simplifies automation controls: only requires three air lines.
  • Reduces overall system cost: high powder flow capacity allows for the reduction of the number of robot atomizers.
  • Delivers uniform film build: even powder concentration across the spray pattern reduces film thickness variance enhancing part-to-part consistency and optimizes powder usage.
  • Superior transfer efficiency: the applicator’s nozzle design promotes better powder charging resulting in increased transfer efficiencies – especially at high powder output.
  • Quick Disconnect: RPA-2 improves productivity with rapid robot disconnect for fast, easy maintenance or repair.

Specifications:

Application tip speeds* 500 mm per sec. continuously
Powder flow capacity* up to 800 grams per min. (dense phase delivery system)
300 grams per min. (venturi system)
Nominal output voltage 100 kV
Max. output current 140 uA
Polarity Negative
Weight 6.6 lbs.
Tool center point 15.6”/6.4” (2.9 kg) (X,Y)
High voltage generation integrated HP-505 cascade
Shaping air 0-3.5 SCFM
Atomizing air* 0-3.5 SCFM
Electrode rinsing air 0-3.5 SCFM
Cascade air 0.3-0.6 SCFM

*with typical dense phase delivery system

Literature:

Wear Parts:

Part No. Description
A11122-00 O-ring 35.00 x 2.00 Viton (rear plug)
A11124-00 O-ring D017.17 x 1.78 Viton (plug)
A11138-00 Conductive Seal
A11171-00 Lower Powder Tube
A11172-00 Powder Inlet Fitting
A11185-00 O-ring 14.0 x 2.00 Viton (inlet)
A11196-01 Upper Powder Tube
A11197-00 Low Voltage Connect. Top
A11198-00 Powder Inlet Manifold
A11199-01 Elbow
A11304 Wear Bar
A11290 Electrode Holder With wear bar slot
A11292 Deflector
A11293 Nozzle
A11301 Hollow Electrode Holder

 

RPA-2 Powder Applicator Parts List:

Item # Part # Description Qty
1 A12944-00 Inlet Fitting 1
2 A12945-00 Rear Plate 1
3 A12946-00 Robot Plate 1
4 A10565-00
Cascade Assembly HP-505 1

79010-00 Cascade Assembly HP-404 1
7 A10890-02 Fitting, 8mm ODT x 1/4 BSP 1
13 A12239-06 Low Voltage Cable 1
15 SSF-2052 Set Screw 3/8 LG x 10-24 2
16 A11129-00 Fitting, 1/4 Universal x Metric ODT Pneumatic 3
18 A12947-00 Robot Adapter (FANUC P-200/P-250) 1
A12955-00 Robot Adapter (MOTOMAN PX-2850) 1
A12956-00 Robot Adapter (MOTOMAN PX-2900) 1
A12958-00 Robot Adapter (ABB 5400 Enhanced) 1
A13219-00 Robot Adapter (ABB 5400 Series) 1
19 A12948-00 Mounting Ring 1
20 76566-24C Screw, Stainless, 1/4-20 x 3/4 LG SHCS 4
21 A12952-00 Air Stud, Medium, Machined 3
22 7554-08 O-Ring Viton 3
23 7554-12 O-Ring Viton 1
24 7554-09 O-Ring Viton 3
25 A12953-00 Robot Adapter Cover 2
26 A12954-00 Screw (M5 x 0.8) Nylon 8
27 A11196-00 Upper Powder Tube (Centering Tube) 1
29 A11571-00 Lower Powder Tube And Ring Assembly 1
31 A11174-00 Top Plug 1
32 A11124-00 O-Ring (Solvent Resistant) 1
33 A11173-00 Rear Plug 1
34 A11122-00 O-Ring (Solvent Resistant) 1
35 A12894-00 Blank Spacer 1
36 A13029-00 Screw (M3 x 0.5 x 10 FLT HD.) 2
37 A11295-11 Electrode Holder Assembly w/ Wear Bar 1
38 A11151-00 Shaping Air Ring Assembly (External) 1
A12056-00 Shroud Air Assembly (Open Bore Nozzle)
39 A11680-XX Ground Cable Assembly (RMA-303) 1
40 A11338-00 Screw, SOC HD Cap M8 x 25mm LG 4
43 A12963-00 RPA Gun Body Assembly 1
45 A11199-01 Elbow 1
47 A12052-00 Open Bore Flat Jet Nozzle Assembly 1
48 A12963-00 Hole Plug 1
49 79001-09 O-Ring (Solvent Proof) 1
51 A11133-00 Powder Tube Thread Adapter 1
52 A11132-00 Powder Tube Fitting 1
53 A11127-00 Powder Tube Clamp 1
54 A11130-00 O-Ring 12.0 x 1.50 Viton 1
55 A13001-00 Tool 1
56 A13101-00 Label 1
61 A11131-00 O-Ring (Solvent Resistant) 1
62 A12241-XX Low Voltage Cable Extension 1
63 A11146-00 Plug 1
64 (Table F) Power Supply 1

 

RPA-2 Shaping Air Ring Parts List:

Item # Part # Description Qty
1 A11142-00 Threaded Ring (Shaping Air) 1
2 A11143-00 Shaping Air Ring Orifice (0.7mm) 32
3 A11134-00 Shaping Air Ring 1
4 A11163-00 O-Ring 1
5 A11150-00 O-Ring 32
6 A11149-00 O-Ring 2
7 A11148-00 O-Ring 1
8 A11147-00 O-Ring 1

 

Shroud Air Parts List:

Item # Part # Description Qty
1 A12053-00 Shaping Air Ring Shroud 1
2 A12054-00 Shaping Air Ring 1
3 A11149-00 O-Ring 2
4 A12055-00 M2 x 8 MM Long Flat Head Screw 3
5 7554-126 O-Ring 1
6 A11163-00 O-Ring 1

 

Electrode Deflector / Holder Spare Parts:

Part # Description Qty
A11654-00 Deflector 1
A11654-01 Deflector (PEEK / TFE) 1
A11304-00 Replaceable Wear Bar 1

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